P.G Diploma In Process Piping Design And Engineering by Sanjary Academy

INTERNATIONAL CERTIFICATION COURSE

P.G Diploma In Process Piping Design And Engineering
Eligibility Criteria	Mechanical Engineer , Chemical Engineer & Petroleum Engineer
Duration of Course	3 Months ( 200 Hrs ) – India
Theory	Basic, Piping Design, Process Engineering, Piping Engineering, Layout Engineering, Pipe Stress Analysis, Drafting etc.
Software	Study of CEASAR II, Study of PDMS, Study of AutoCad
Course Fee	Rs 45000/- Hyderabad , India
Course Fee for Foreign Students	US Dollar $ 1400/- Hyderabad , India
Venue	SANJARY EDUCATIONAL ACADEMY, HEAD OFFICE: 5-9-233 / 234 , S. No. 24 & 25 , 3rd Floor, SANALI MALL Opposite Chermas Showroom , Abids , Hyderabad - 500001, Telangana , India
Daily Classes	11: OO AM - 3:00 PM
Maximum No. of Seats / students in a Batch	10 only

Overview

This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer in line with international standards including ASME B31.1 , ASME B31.3, Industrial job and Sanjary (SEA) Norms etc.

This certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of various pressure piping systems including Basic , Piping Design , Piping Engineering , Piping Layout Pipe Stress Analysis ,detailed design and engineering etc. Study of PDMS, CEASAR II and Autocad.

This course also provides design projects per ASME B 31. This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and aswell as study of CAESAR II, PDMS and Autocad including piping isometric ,process flow diagram (PFD) ,piping &instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Piping Design Project Report as per ASME B31.

This course in directed primarily to meet the needs of various industries, Engineering Consultants / EPC ,Manufacturing Industries and Govt. & private social sectors including Oil & Gas, Petrochemical, Refinery, Power Plant, Pharmaceutical, Textiles Industries and Waste Water Treatment Plant and any type and size of organization. Candidates shall meet the following examination requirements to be considered for certification as

Certification Criteria

Candidates shall meet the following examination requirements to be considered for certification as Certified Piping Design Engineer. Pass a written three part examination as follows.

Part 1 Theory Examination
Part 2 Workshop / Assessment
Part 3 Oral Examination

Candidate shall pass each part of the examination. Individual failing any part of the above examination must retest on particular part as applicable.

Candidate must score minimum of 70 percent on each of the above examination to be eligible for the certificate and SEA Qualification Card.

Note : Certificate , Marks Sheet and Qualification Card will be awarded to the candidate after successful completion of course & examination.

Course Syllabus
PART - 1	PIPING SYSTEMS DETAILED ENGINEERING LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING MECHANICAL AND PROCESS EQUIPMENT
Module - 1	Fundamentals of piping Definition and Application of Piping Pipe Manufacturing Pipe Fabrication Pipe Designations
Module - 2	ASME codes and standards ASME Boiler and Pressure vessels Codes ASME Pressure Piping Design Codes. API Codes Other Codes & Standards
Module - 3	Classification of pipe Manufacturing Methods Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc. Applications or Uses Pressure Temperature Rating System
Module - 4	Piping Material Specifications – ASME / ASTM Ferrous Material Specifications Non Ferrous Material Specifications
Module - 5	Calculation of standards property of piping materials Several Examples of Calculation of Standards Properties of Commercial Piping Materials
Module - 6	Pipe Fittings Types of Fitting - Butt Weld , Threaded and Socket Weld Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. , Branch Connections – Straight & Out let Tees Reducers – Concentric & Eccentric, Reducer Offsets. Fabricated Branch Connections – Stub In & Stub On, Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets. Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets
Module - 7	Types of Flanges Definition of Flange. Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges. Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges Gaskets – Types, Thickness, Bolts & Nuts.
Module - 8	Types of Valves Definition & basic function Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm , Safety ”Pop Application of Check Valve Valve Storage Procedure Valve Testing Control Valve Manifold. – Layout Representation & Requirements.
Module - 9	Mechanical and Process Equipment Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger, Reboiler., Towers and Columns Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.
Module - 10	Flow Diagrams Process Flow Diagram – PFD Piping & Instrumentation Diagram – P & ID. Utility Flow Diagram Line Numbering P& ID Requirements Flow Diagram Exercises. Symbols & Abbreviations. Instrument Types & Symbols – Flow, Temp, and Pressure & Level. Flow Plan arrangement etc.
Module - 11	Piping Isometric Definition Drawing Piping Isometrics Isometric Dimensions, Notes & Callouts. Isometric Offsets. Exercises on Creation of Isometrics form Piping Plans and Sections.
Module - 12	Piping and Equipment Layout Plot Plan Development & Requirements. Equipment Layout Terminology, Control Point & Battery Limits Preparation of Equipment Layout. Piping GA Drawing Requirements and Layout Procedure. Pump GA Drawing and Layout Consideration. Tank & Vessel Layout Consideration .etc.
Module - 13	Pipe Supports Types and Functions of Supports Anchors Pipe Guides Limit Stops Pipe Shoe Dummy Leg / Trunion Field Support / Base Support Rigid Hangers Flexible or Resilient Supports - Variable & Constant Load Pipe Rack and Yard Piping Design
PART - 2	PIPING SYSTEMS DESIGN & CALCULATIONS
Module - 14	Design of process piping requirements per ASME B31.3 Scope of ASME B 31.3, B31.1 Design Pressure & Design Temperature for Piping Systems. Ratings of Flanges etc. Reinforcement of Branch Connection
Module - 15	Design pressure integrity Concept of Pressure Integrity Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations
Module - 16	Typical wall thickness calculation for Oil and Gas, Petrochemical, Refineries ( eg. Saudi Aramco ) Several Examples of wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco )
Module - 17	Hydraulic Design of Piping Systems Fluid Flow Sizing Pipe Sizing Recommended Velocities for Water and Steam Piping etc. Reynolds Number Types of Flow in Piping Pressure Drop due to Friction / viscosity Darcy Weisbach Equation Friction Factor Moody Diagram Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method
Module - 18	Design Calculations of Piping sizing Several Examples of Calculation of Pipe Sizing
Module - 19	Pump Calculations Head Section and Flooded Lift Velocity Head Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head Cavitation in Pumps NPSH Required & NPSH Available for Pumps. Several Examples of Design of Pump Calculations
PART - 3	PIPE STRESS ANALYSIS
Module - 20	Introduction Objectives & Definition of Stress Analysis Critical Line List Information Required for Stress Analysis Piping Loads – Static & Dynamic Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads.
Module - 21	Stresses due to Sustained Loads, Stresses due to Displacement Strains and Stresses due to Occasional Loads Longitudinal Stress, Longitudinal Stress from Pressure Longitudinal stress due to weight Allowable Displacement Stress range Basic Allowable Stress at maximum material temperature.
Module - 22	Pipe Flexibility Analysis per ASME B31.3 Pipe Stress Analysis Logic Minimum Flexibility Requirements Stress Range Reduction Factor - f Piping Flexibility – General Consideration Stress Analysis Flexibility Requirements Stress Analysist’s Function Scope of Code Requirements
Module - 23	Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads
Module - 24	Design Calculations of Occasional Loads Several Examples of Design Calculation of Occasional Load
Module - 25	Design Calculations of Wind Load on a Piping Support in Open Terrain Calculating Civil / Mechanical Load on Pipe Systems Hydrostatic Test Weight Wind Force Wind Shielding Several Examples of Calculations of Wind Load on a Piping Support in Open Terrain
Module - 26	Determination types of Pipe Support and Maximum Allowable Span Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads Suggested Pipe Support Spacing Several Examples of Types of Support and Maximum Allowable Span
PART - 4	STUDY OF CAESAR II
PART - 5	STUDY OF PDMS
PART - 6	Project Work - Piping Design and Drafting
PART - 7	Submission of Project as per ASME
PART - 8	Fabrication of Piping and Hydro testing
PART - 9	Study of AutoCad

Note : Certificate , Marks Sheet and Qualification Card will be awarded to the students / candidate after successful completion of course & examination.

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P.G Diploma In Process Piping Design And Engineering

Courses Offered

INTERNATIONAL CERTIFICATION COURSE

Overview

Certification Criteria

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